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Lincoln HyperFill Reveal Power Feed 84 Dual Ready-Pak, Single Cart - K4650-4

SKU: K4650-4
$32,613.54 $36,157.00
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The Lincoln HyperFill Reveal Power Feed 84 Dual Ready-Pak, Single Cart - K4650-4 is a fully assembled welding system featuring HyperFill® twin-wire MIG technology, offering increased deposition rates, advanced connectivity, and enhanced productivity for heavy fabrication.

Overview

The Lincoln HyperFill Reveal Power Feed 84 Dual Ready-Pak - K4650-4 is a versatile welding system engineered to deliver exceptional performance across diverse operating environments with its revolutionary twin wire MIG solution. This innovative system allows operators to achieve increased deposition rates without compromising puddle stability or weld quality, utilizing a single powersource, a single wire feeder, a single tip, and Lincoln Electric premium wire. This remarkable capability establishes the HyperFill system as the ideal solution for professionals who require consistent welding performance with deposition rates above 18lbs/hr | 8.2 kg/hr (24 lbs/hr | 10.9 kg/hr robotic) without added system or operator complexity, particularly excelling in heavy fabrication environments.

At the core of the HyperFill Reveal Power Feed 84 Dual Ready-Pak is Lincoln's patented twin wire MIG technology, featuring a wide, smooth arc cone that delivers superior welding performance under all conditions. The Dual Process Ready capability ensures operators can run both HyperFill and a single wire process on the same system, while the critical advanced connectivity enhances process control and quality assurance. The compact and durable IP23 rated design provides substantial reliability for consistent performance even in harsh environments, creating a comprehensive welding solution that virtually eliminates the complexity issues commonly encountered in high-deposition welding applications. The integration of Lincoln's revolutionary Tribrid Power Module produces exceptional welding performance with high power factor and efficiency, ensuring superior results whether working with steel, stainless steel, or other materials.

The HyperFill Reveal Power Feed 84 Dual Ready-Pak incorporates numerous user-focused design elements that enhance operational efficiency and adaptability. The system comes as a convenient Ready-Pak that's ready to weld within minutes. The patented PowerConnect Technology automatically adjusts to input power from 200-600V, 50 or 60 Hz, single phase or three phase, while maintaining constant welding output through the entire input voltage range. The 115V (10A) AC Duplex Auxiliary Power Receptacle features Surge Blocker Technology to ensure simultaneous welding performance is not compromised by high starting current devices. This thoughtful combination of versatile power options, industrial-grade components, and user-friendly features establishes the HyperFill Reveal Power Feed 84 Dual Ready-Pak as an innovative solution for operators requiring a single welding system capable of delivering twin wire MIG productivity without complexity.

Features
  • Convenient Ready-Pak - Comes ready to weld within minutes!
  • Dual Process Ready - Run HyperFill and a single wire process on the same system
  • Advanced Connectivity - All Power Wave systems come standard with access to Lincoln Electric Power Wave Manager and Lincoln Electric Checkpoint Production Monitoring allowing for advanced remote configuration, process control, and quality assurance.
  • Compact and Durable - IP23 rated to withstand harsh environments.
  • Patented PowerConnect Technology - Automatically adjusts to input power from 200-600V, 50 or 60 Hz, single phase or three phase. Welding output remains constant through the entire input voltage range.
  • Tribrid Power Module - Exceptional welding performance with high power factor and efficiency.
  • 115V (10A) AC Duplex Auxiliary Power Receptacle - Features Surge Blocker Technology to ensure simultaneous welding performance is not compromised by high starting current devices such as grinders (typically requiring 60A or more peak surge current).
  • Smart Fan Operation - Only runs when needed to minimize noise and energy consumption.
  • Solution Requirements » HyperFill is a patented and licensed twin-wire MIG solution that is designed to perform specifically with select Lincoln Electric welding wire. The solution requires a licensed waveform which may require an additional purchase. For more details, reference document MC20-106.
  • Industry Leading 5 Year Warranty

Specifications

Machine Inputs & Outputs

Phase 3: Input Voltage #1 (Voltage / Phase / Hertz):
200 / 208 / 220 / 230 / 380 / 400 / 415 / 460 / 575 — 3 — 50 / 60

Phase 3: Rated Output #1A (Current / Voltage / Duty Cycle):
• GMAW: 550 A / 41.5 V / 40%
• GMAW: 450 A / 36.5 V / 100%

Phase 3: Rated Output #1B (Current / Voltage / Duty Cycle):
• SMAW: 550 A / 42 V / 40%
• SMAW: 450 A / 38 V / 100%

Phase 3: Rated Output #1C (Current / Voltage / Duty Cycle):
• GTAW-DC: 550 A / 32 V / 40%
• GTAW-DC: 450 A / 28 V / 100%

Phase 3: Input Current at Max Rated Output #1 (Current):
• 3 Ph / 40% Duty Cycle: 80 / 73 / 41 / 37 / 29 A
• 3 Ph / 100% Duty Cycle: 60 / 54 / 30 / 27 / 21 A

Product Weights & Dimensions

Dimensions (H × W × D): 22.5 in × 14 in × 24.8 in (571 mm × 355 mm × 630 mm)
Net Weight: 450 lbs (204.12 kg)

General Specifications

Machine Processes:
• Stick (SMAW)
• Gouging (CAC-A)
• Flux-Cored (FCAW)
• TIG (GTAW)
• MIG (GMAW)
• Pulsed MIG (GMAW-P)
• Flux-Cored Self-Shielded (FCAW-S)
• Flux-Cored Gas-Shielded (FCAW-G)
• Orbital TIG
• Orbital MIG
• HyperFill
• Metal-Cored Wire (GMAW-C)

Number of Operators per Machine: 1

Input Voltage: 200 / 208, 220 / 230 / 240, 380 / 400 / 415, 460, 575
Input Current: 3PH / 40% – 80 / 73 / 41 / 37 / 29 A, 3PH / 100% – 60 / 54 / 30 / 27 / 21 A
Input Hertz: 50, 50 / 60, 60
Input Phase: 3
Input Power: 208 / 230 / 380 / 415 / 460 / 575 / 3 / 50 / 60

Mode Icon: CC / CV
Output Range: 5–550 A DC
Polarity: DC

Machine Technologies & Connections

Ingress Protection Rating: IP23
Data Technologies: Ethernet
Machine Communication Technology: ArcLink
Wire Feeder Supply Voltage: 40 VDC
Amphenol Pins (Type of Connector): 5
Work Lead Connector Type: Lug
Welding Gun Cable Assembly Length: 15 ft
Spool Gun Compatible (Duty): Heavy

Wire Feeding Specifications

Number of Driven Rolls: 4 Rolls
Feeder Type: Bench
Configuration: Dual

Max Spool Diameter: 60 lb

Communication Technology: ArcLink
UI Type: Meters

Max Rated Output Capable: 500 A
Max WFS: 1200 IPM

Feedhead Configuration: Dual
Wire Configuration: HyperFill
Power Source to Feeder Communication Connector Type: 5-Pin
Accessories Communication Connector Type: 12-Pin
Gun Bushing: Tweco #2–#4
Wire Feed Speed Range (IPM): 500–1100

Max Spool Size: 60 lbs (30 kg)

Applications

Typical Applications:
• Construction
• Mining
• Railroad Maintenance
• Automotive
• Construction & Field Erection
• Elevated Temperature Piping
• Gasification Plants
• General Fabrication
• Heat Exchangers
• Heavy Equipment
• Heavy Fabrication
• High Pressure Piping
• High Temperature
• High-Strength Pipe
• LPG & LNG Storage Vessels
• Marine Applications
• Marine Fabrication & Repair
• NACE Applications
• Offshore
• Oil & Gas
• Petrochemical
• Petrochemical Industry
• Petroleum Processing
• Pharmaceutical Equipment
• Pipeline & Offshore
• Piping
• Power Generation
• Power Plants
• Pressure Vessels
• Process Piping
• Railcar Fabrication
• Railing Industry
• Robotics / Hard Automation
• Shipbuilding
• Structural Fabrication
• Structural Welding

Warranty

Warranty: 5 Years

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