The Lincoln HyperFill Reveal Power Feed 84 Single Ready-Pak - K4650-5 is a versatile welding system engineered to deliver exceptional performance across diverse operating environments with its revolutionary twin wire MIG solution. This innovative system allows operators to achieve increased deposition rates without compromising puddle stability or weld quality, utilizing a single power source, a single wire feeder, a single tip, and Lincoln Electric premium wire. This remarkable capability establishes the HyperFill system as the ideal solution for professionals who require consistent welding performance with deposition rates above 18 lbs/hr | 8.2 kg/hr (24 lbs/hr | 10.9 kg/hr robotic) without added system or operator complexity, particularly excelling in heavy fabrication environments.
At the core of the HyperFill Reveal Power Feed 84 Single Ready-Pak is Lincoln's patented twin wire MIG technology, featuring a wide, smooth arc cone that delivers superior welding performance under all conditions. The critical advanced connectivity enhances process control and quality assurance through Lincoln Electric Power Wave Manager and Lincoln Electric Checkpoint Production Monitoring. The compact and durable IP23 rated design provides substantial reliability for consistent performance even in harsh environments, creating a comprehensive welding solution that virtually eliminates the complexity issues commonly encountered in high-deposition welding applications. The integration of Lincoln's revolutionary Tribrid Power Module produces exceptional welding performance with high power factor and efficiency, ensuring superior results whether working with steel, stainless steel, or other materials.
The HyperFill Reveal Power Feed 84 Single Ready-Pak incorporates numerous user-focused design elements that enhance operational efficiency and adaptability. The system comes as a convenient Ready-Pak that's ready to weld within minutes. The patented PowerConnect Technology automatically adjusts to input power from 200-600V, 50 or 60 Hz, single phase or three phase, while maintaining constant welding output through the entire input voltage range. The 115V (10A) AC Duplex Auxiliary Power Receptacle features Surge Blocker Technology to ensure simultaneous welding performance is not compromised by high starting current devices. This thoughtful combination of versatile power options, industrial-grade components, and user-friendly features establishes the HyperFill Reveal Power Feed 84 Single Ready-Pak as an innovative solution for operators requiring a single welding system capable of delivering twin wire MIG productivity without complexity.
Features
- Convenient Ready-Pak - Comes ready to weld within minutes!
- Advanced Connectivity - All Power Wave systems come standard with access to Lincoln Electric Power Wave Manager and Lincoln Electric Checkpoint Production Monitoring allowing for advanced remote configuration, process control, and quality assurance.
- Compact and Durable - IP23 rated to withstand harsh environments.
- Patented PowerConnect Technology - Automatically adjusts to input power from 200-600V, 50 or 60 Hz, single phase or three phase. Welding output remains constant through the entire input voltage range.
- Tribrid Power Module - Exceptional welding performance with high power factor and efficiency.
- 115V (10A) AC Duplex Auxiliary Power Receptacle - Features Surge Blocker Technology to ensure simultaneous welding performance is not compromised by high starting current devices such as grinders (typically requiring 60A or more peak surge current)
- Smart Fan Operation - Only runs when needed to minimize noise and energy consumption.
- Solution Requirements » HyperFill is a patented and licensed twin-wire MIG solution that is designed to perform specifically with select Lincoln Electric welding wire. The solution requires a licensed waveform which may require an additional purchase. For more details, reference document MC20-106.
- Industry Leading 5 Year Warranty
Specifications
| Phase 3: Input Voltage #1 (Voltage/Phase/Hertz) | 200/208/230/380/400/415/460/575 3 50/60 |
| Phase 3: Rated Output #1A (Current/Voltage/Duty Cycle) | GMAW: 550A/41.5V/60% GMAW: 450A/36.5V/100% |
| Phase 3: Rated Output #1B (Current/Voltage/Duty Cycle) | SMAW: 500A/42V/60% SMAW: 425A/39V/100% |
| Phase 3: Rated Output #1C (Current/Voltage/Duty Cycle) | GTAW DC: 550A/32V/60% GTAW DC: 450A/28V/100% |
| Phase 3: Input Current at Max Rated Output #1 (Current) | 3 PH / 60Hz Duty Cycle: 68/79/44/37/34 3 PH / 100% Duty Cycle: 58/54/35/27/21 |
| Dimensions (H x W x D) | |
| Net Weight | 405 lbs (184.73 kg) |
| Machines Processes | Stick (SMAW) Gouging (CAC-A) Submerged Arc (SAW) TIG (GTAW) MIG (GMAW) Pulsed MIG (GMAW-P) Flux-Cored Self-Shielded (FCAW-S) Flux-Cored Gas-Shielded (FCAW-G) GMAW-STT HyperFill Metal-cored Wire (GMAW-C) |
| Number of Operators per Machine | 1 |
| Input Current | 3PH/60Hz - 68/79/44/37/34, 3PH/100% - 58/54/35/27/21A |
| Input Power | 208/230/380/415/460/575/3/50/60 |
| Output Range | 5-550A DC |
| Output Range by Mode | 5-550 |
| Data Technologies | Ethernet |
| Machines Communication Technology | ArcLink |
| Wire Feeder Supply Voltage | 40VDC |
| Amphenol Pins (type of connector) | 5 |
| Work Lead Connector Type | Lug |
| Welding Gun Cable Assembly Length | 15 FT |
| Work Cable Length | 15 FT |
| Spool Gun Compatible (Duty) | Heavy |
| Maximum Electrode Size | 5 |
| Minimum Electrode Size | 4 |
| Number of driven rolls | 4 rolls |
| Feeder type | Bench |
| Configuration | Single |
| Max speed diameter | 1/16 |
| Communication Technology | ArcLink |
| UI type | Meters |
| Max Rated Output Capable | 500A |
| Max WFS | 1200IPM |
| Feedhead Configuration | Single |
| Wire Configuration | HyperFill |
| Power Source to Feeder Communication Connector Type | 5 pin |
| Accessory Communication Connector Type | 12-pin |
| Gun Bushing | Tweco #2-#4 |
| Wire Feed Speed Range (IPM) | 500-1100 |
| Max Speed Std (Ibs) | 60 |
| Max Speed Std (kg) | 30 |
| Input AC Voltage | 200v-600v |
| Typical Application | Construction Mining Railroad Maintenance Automotive Construction & Field Erection Elevated Temperature Piping General Equipment Repair General Fabrication Heavy Equipment Heavy Equipment Heavy Fabrication High Temperature High-pressure Pipe LPG & LNG Storage Vessels Maintenance Marine Fabrication & Repair MIG Applications Offshore Oil & Gas Petrochemical Petrochemical Industry Petroleum Processing Pharmaceutical Equipment Pipelines & Offshore Piping Power Generation Power Plants Pressure Piping Pressure Vessels Process Piping Railcar Fabrication Rolling Industry Shipbuilding Shipbuilding/Construction Structural Fabrication Structural Welding |
| Warranty | 5 Years |