The Lincoln Electric KP1696 Solid Wire Drive Roll Kit provides wire feeders with the correct V-groove drive rolls for smooth, consistent feeding of solid GMAW (MIG) wire across the full range of diameters used in production welding and fabrication. The smooth-groove geometry is matched to solid wire electrodes, maintaining positive traction without over-gripping that can deform solid wire or shave aluminum wire — common failure modes when incorrect roll types are used in MIG/GMAW applications.
Available in seven configurations from .023–.030 in (0.6–0.8 mm) through 1/16 in (1.6 mm), the KP1696 series covers solid wire diameters for thin-gauge sheet metal GMAW through heavy structural plate welding. Selecting the correct kit by wire diameter ensures stable arc performance, consistent wire feed speed, and reduced liner and tip wear in high-production MIG operations.
- KP1696-030S – Drive Roll Kit for .023–.030 in (0.6–0.8 mm) solid wire
- KP1696-035S – Drive Roll Kit for .035 in (0.9 mm) solid wire
- KP1696-1 – Drive Roll Kit, combination .035 in / .045 in solid wire
- KP1696-2 – Drive Roll Kit for .040 in (1.0 mm) solid wire
- KP1696-045S – Drive Roll Kit for .045 in (1.1 mm) solid wire
- KP1696-052S – Drive Roll Kit for .052 in (1.3 mm) solid wire
- KP1696-1/16S – Drive Roll Kit for 1/16 in (1.6 mm) solid wire
- Smooth V-groove geometry engineered for solid MIG/GMAW wire — minimizes surface marking that causes liner and tip contamination
- Seven diameter options from .023 in (0.6 mm) through 1/16 in (1.6 mm) in both imperial and metric designations
- Combination .035/.045 in kit (KP1696-1) enables dual wire diameter capability without a roll change
- Kit format includes all required drive roll components for complete, drop-in installation
- Precision-machined groove matches wire diameter for optimal engagement — sufficient traction without deformation
- Compatible with Lincoln Electric wire feeders designed for KP1696 roll geometry
- Durable alloy construction for long service life in continuous-production GMAW environments
- MIG/GMAW on mild steel with .023–.035 in solid wire for thin-gauge and general fabrication
- Stainless steel GMAW with .023–.035 in wire in food service, pharmaceutical, and architectural applications
- Heavy structural fabrication with .045–1/16 in solid wire for higher-deposition GMAW
- Automotive body and panel repair shops requiring fine .023–.030 in wire feeding
- Production manufacturing with wire feeders running full-shift MIG/GMAW operations
The KP1696 series is the OEM solution for professional MIG/GMAW operators who understand that consistent wire feeding starts with correctly matched drive rolls. Seven configurations from .023 in through 1/16 in solid wire — including the versatile .035/.045 in combination kit — ensure smooth, stable wire feeding that underpins consistent GMAW arc performance and weld quality in every production run.







