Lincoln Excalibur 309L in 5/32 in x 14 in, packaged as a 10 lb easy-open can for the applications described on the Lincoln Excalibur 309L family page. Same AWS A5.4/A5.4M E309L-15/-16/-17 classification as every other size in this product line, packaged in this format for shop and field crews running this diameter.
| Manufacturer SKU | ED033095 |
|---|---|
| Diameter | 5/32 in |
| Length | 14 in |
| Package | 10 lb easy-open can |
| Net weight | 10 lb |
| Approx. rods per package | ~32 rods |
| Recommended amperage (this diameter) | 95-160 A |
| AWS classification | AWS A5.4/A5.4M E309L-15/-16/-17 |
Lincoln Excalibur 309L is an AWS A5.4 E309L austenitic stainless SMAW electrode with 75 ksi minimum tensile and ~23 Cr / 13 Ni chemistry, designed for dissimilar-metal welding of stainless to carbon steel and for stainless overlay on carbon base. The L (low-carbon) designation prevents sensitization. Lincoln's Excalibur stainless line delivers smooth arc, easy slag removal, and X-ray quality weld metal - the go-to transition layer for carbon-to-stainless joints and clad-steel root passes.
Is this the same electrode as the parent Lincoln Excalibur 309L grade, just in a different package?
Yes. SKU ED033095 is the same AWS A5.4/A5.4M E309L-15/-16/-17 classification as every other size in the Lincoln Excalibur 309L family. The only difference is diameter (5/32 in) and package format (10 lb easy-open can). Polarity, position, and tensile properties are identical to the parent grade.
How many rods are in this 10 lb easy-open can?
Approximately ~32 rods. Exact count varies with manufacturing tolerance but a 10 lb easy-open can of 5/32 in Lincoln Excalibur 309L typically contains in this range.
What is the shelf life if I do not use them all?
Sealed containers store indefinitely in a dry environment. Stainless SMAW electrodes are sensitive to moisture pickup; keep opened rods in a dry rod oven at 200-300 F and rebake per manufacturer instructions if exposed to humid conditions for extended periods.
What diameter should I use for common applications?
5/32 in is well-suited for flat and horizontal fill on heavier stainless plate. Heavier base metal and higher deposition typically calls for one diameter up; thinner sheet and root passes go one diameter down. See the parent grade page for full diameter-to-amperage guidance.
Can I mix this size with other diameters on the same job?
Yes, provided your procedure qualification (WPS) covers the diameter range. Many shops use one diameter for root, one for fill, and one for cap. All sizes within Lincoln Excalibur 309L share identical mechanical properties (AWS A5.4/A5.4M E309L-15/-16/-17) so weld metal chemistry is consistent across passes.
Do I need to rebake these after the can is opened?
Recommended for code-quality stainless work. Keep opened rods in a heated rod oven at 200-300 F. If rods have been exposed to humid conditions for extended periods, rebake at the temperature specified on the manufacturer data sheet (typically 500-700 F).
Does this size require a special holder or stinger?
Use an electrode holder rated for the amperage range above (95-160 A). Most general-purpose stinger holders (e.g. 300-500 A class) handle 5/32 in Lincoln Excalibur 309L without issue. For sustained high-amperage runs on larger diameters, a 500 A or higher holder is recommended.
Is this Buy America compliant?
This specific SKU is not the Buy America variant. Lincoln Excalibur 309L may be available in a Buy America compliant version - see the parent grade page for all available compliance variants.